Technical Article

2013/12/31

Technology

What is a Cooling Tower? Why Closed Circuit Cooling Towers Prevent Scale in Piping?

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Cooling towers reject waste heat to the atmosphere by using water. Generally, cooling efficiency is based on the wet bulb temperature. Wet bulb temperature is crucial for the efficiency of a cooling tower as it integrates various scientific principles, including aerodynamics, thermodynamics, fluid dynamics, chemistry, biochemistry, and materials science. Common applications include the plastic injection industry, centrifugal furnace casting industry, refineries, petrochemical plants, chemical plants, and other industrial fields.

Principle of a Cooling Tower

Cooling towers remove waste heat from water by bringing hot water into contact with air, causing evaporation that cools the water. This process is enhanced by cooling fins, which increase the efficiency of heat transfer. The cooled water is then recirculated back into the industrial process.


Types of Cooling Towers

Cooling towers can be categorized based on the direction of air and water flow:

Counterflow Cooling Tower Crossflow Cooling Tower Mixedflow Cooling Tower


Common Issues with Cooling Towers

Cooling towers are known for their simple structure, low cost, and easy maintenance. However, common problems include:

  • Scale generation
  • Large water consumption
  • Difficulty maintaining cooling water quality

What is a Closed-Circuit Cooling Tower?

A closed-circuit cooling tower features a coil heat exchanger that separates the cooling water into "internal water" and "external water". The internal water, used for machinery cooling, circulates in a closed loop, maintaining high water quality. The external water indirectly cools the internal water inside the heat exchanger coils, preventing dirt and scale from entering the system.

Structure and Working Principle

  • Internal Water System: Stays clean, includes an internal circulation motor, cold water line, hot water line, and heat exchanger coil.

  • External Water System: Cools down internal water indirectly, includes an external circulating pump, water distribution system, and water basin.

Structure and working principle of closed circuit cooling tower

Water system Water quality Components Main function
Internal water system Always stay clean Internal circulation motor, cold water line, hot water line, heat exchanger coil Prevent scale deposits when the cooling process
External water system Cooling water with dirt External circulating pump, water distribution system, water basin Cool down internal water indirectly


Benefits of Using Linkcooling Closed Circuit Cooling Towers

No matter the amount of production equipment, Linkcooling closed-circuit cooling towers offer numerous benefits:

  • No blockage from scale
  • Easy maintenance of the cooling tower
  • High efficiency in production machinery
  • Reduced unexpected production halts

Exclusive Techniques of Linkcooling Closed Circuit Cooling Towers

Linkcooling’s closed-circuit cooling towers are designed to tackle scale growth even under poor water quality and air pollution conditions. Key features include:

  • Low-Sound Fan Motor : Reduces noise and vibration.
  • Electronic Anti-Stain Device : Minimizes scale deposits.
  • Exclusive Sprinkle System : Enhances heat exchange efficiency with a large spray area.
  • Stainless Steel Shell : Increases lifespan.
  • Reusable Cooling Fins : Environment-friendly and cost-effective.
  • Modular Design : Allows for quick and easy maintenance.

Linkcooling Closed Circuit Cooling Tower Series

Series

  • SCT : Easy maintenance, detachable design, reusable cooling fins, prevents scale deposits, maintains clean water quality, lower noise, high efficiency, stable temperature control.
  • HCT : High efficiency, large cooling area, air and water flow in the same direction.

Common Applications

  • Chillers
  • Molds
  • Material tubes
  • Oil coolers
  • High-induction melting furnaces
  • Sand mold casting equipment
  • Air compressors
  • Coating equipment
  • Mold temperature controllers
  • Laser cutting equipment
Series SCT HCT
Features Easy to maintain High efficiency
Design characteristics
  • Detachable design
  • Cooling fin can be reuse
  • Large cooling area
  • Air and water flow in the same direction
Common advantages
  1. Prevent scale deposits
  2. Cooling water quality is easy to maintain, clean
  3. Lower noise design
  4. Maintenance in high-efficiency
  5. Water temperature can be controlled easily
  6. Increase producing stability
Applications
  • Chillers, mold, materials tube, oil cooler, high-induction melting furnace, sand mold casting equipment, air compressor, coating equipment, mold temperature controller, laser cutting equipment, etc.
  • Variety of industrial equipment suitable.


Contact Linkcooling

With over 20 years of experience, Linkcooling specializes in closed-circuit cooling towers, addressing scale deposits, industrial equipment cooling, and maintenance. Contact us today at +886-4-26937836 or email [email protected]. Your equipment deserves the best service!

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